Choose The Right Packaging
Rated 5.0 by Aussie brands

Style & Assembly Guide

With distinct styles available through our online Box Builder, we've created a comprehensive guide to make your packaging experience as seamless as possible. This guide not only offers step-by-step assembly instructions but also provides detailed information on selecting the right box style for your unique needs.

Australian Made

We manufacture locally in WA

National Delivery

Free on orders over $300 to Metro WA

Fast Production

2-5 days on custom boxes

Custom Printed

Brand your boxes with specialty printing

Box Style Guide

Find the Right Box Style

Explore our standard cardboard box styles and jump directly to specifications, common uses, assembly instructions and dimensions. Our goal is to make the process of choosing and assembling the perfect packaging for your business simple and stress-free, ensuring you find the best solution to showcase your products with ease and confidence. We're here to support you every step of the way, so you can focus on what matters most - delighting your customers.

Box Style Guide

Regular Shipping Box (0201)

Regular Slotted Carton

BOX STYLE0201

The Regular Slotted Box is the most common and versatile style for general shipping and storage needs. Featuring flaps on both the top and bottom that meet in the centre when closed, this box is designed to provide secure and reliable protection for a wide range of items. While these boxes are glued at the manufacturing joint, they require tape for secure closure both on the top and bottom.

0201 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓Reliable general-purpose packaging, storage and shipping
  • ✓Cost effective packaging solution
  • ✓Easy to assemble
  • ✓Ideal for a wide range of products
  • ✓Widely available and easily manufactured
  • ✓Provides good protection against impacts
  • ✓Efficient stacking, palletising and freight handling
  • ✓Requires tape to securely seal both the top and bottom flaps
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Shipping CartonsWarehouse StorageEcommerce PackagingRetail GoodsIndustrial PartsHousehold Items
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Regular shipping boxes arrive flat with the glue flap pre-attached.

  1. 1

    To assemble, open the box to access the bottom flaps.

  2. 2

    Fold the shorter flaps inward at a 90° angle to partially close the bottom

  3. 3

    Then fold the longer flaps over them at the same angle to fully close it.

  4. 4

    Seal the bottom by taping along the seam.

  5. 5

    Repeat the process for the top flaps once you have packed your product inside.

  6. 6

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.

Box Style Guide

Mailing Box (0427)

Hinged Lid Tuck in Tab

BOX STYLE0427

The Tuck in Tab Mailing Box features a tuck-in tab closure on one side, making it easy to open and close without the need for tape. This box is ideal for packaging small to medium-sized items, offering a secure and neat presentation. Its versatile design is perfect for retail products, gifts and subscription boxes, ensuring your items are both protected and attractively displayed. Assembly is quick and straightforward.

0427 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓Features interlocking tuck tabs for quick assembly and easy opening and closing
  • ✓Provides a secure closure, minimising the risk of the box opening during transit
  • ✓Premium unboxing experience for branded packaging applications
  • ✓The neat appearance of the tuck-in tab box gives a professional look
  • ✓Suitable for apparel, cosmetics, electronics, promotional products and small to medium-sized items
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Shipping CartonsEcommerce PackagingRetail Presentation BoxesSubscription BoxesGift Packaging
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Boxes arrive bundled and flat.

  1. 1

    To assemble, fold the shorter corner flaps inward at a 90° angle.

  2. 2

    Then fold the width flaps at a 90° angles up and over them.

  3. 3

    Secure the sides closed by slotting into the pre-cut slots.

  4. 4

    Fold the lid panels at 90° angles.

  5. 5

    Secure the ear tabs into place by slotting down into the base of the box, they should fit snugly into the sides.

  6. 6

    Use tape for a security seal.

  7. 7

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.

Box Style Guide

Half Slotted Box (0200)

Lid or Base Tray

BOX STYLE0200

The Half Slotted Box has one set of flaps making it ideal for serving as a tray for display purposes or as a protective lid over products. Constructed from a single piece of corrugated board, it is scored and slotted for easy assembly. While these boxes are glued at the manufacturing joint, they require tape for secure closure on the bottom flaps.

0200 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓Easy loading and unloading of contents
  • ✓Can be paired with a separate lid or used as a base tray for stacking and palletising
  • ✓Provides easy packing, product visibility and quick handling in high-volume environments
  • ✓Requires tape to securely seal the bottom flaps during assembly and transport
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Shelf Ready Retail TraysProduce TraysFood Transport TraysParts StoragePicking and Stock Organisation
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Half-slotted boxes arrive flat with the glue flap pre-attached.

  1. 1

    To assemble, open the box to access the bottom flaps.

  2. 2

    Fold the shorter flaps inward at a 90° angle to partially close the bottom.

  3. 3

    Then fold the longer flaps over them at the same angle to fully close it.

  4. 4

    Seal the bottom by taping along the seam.

  5. 5

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.

Box Style Guide

Full Flap Slotted Box (0203)

Overlapping Flaps Box

BOX STYLE0203

Similar to the Regular Slotted Box, the Full Flap Box boasts extended flaps that overlap rather than meeting in the middle. This design is ideal for products necessitating extra strength and protection during shipping. While these boxes are glued at the manufacturing joint, they require tape for secure closure both on the top and bottom.

0203 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓The full flaps provide extra cushioning and reinforcement
  • ✓Ideal for shipping heavy or fragile products
  • ✓Supports more weight when stacked, which is essential for storage
  • ✓The full flaps distribute the weight of the contents more evenly across the box
  • ✓Reinforces the centre of the carton where standard flaps would normally meet
  • ✓Provides added protection against impacts and rough handling during transit
  • ✓Requires tape to securely seal both the top and bottom flaps
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Heavy ProductsFragile ItemsIndustrial PartsMachinery ComponentsExport PackagingWarehousingHigh-stacking Applications
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Full Flap Slotted boxes arrive flat with the glue flap pre-attached.

  1. 1

    To assemble, open the box to access the bottom flaps.

  2. 2

    Fold the shorter flaps on the bottom of the box inward at a 90° so they meet together in the middle.

  3. 3

    Then fold the longer flaps over them at the same angle to fully close it.

  4. 4

    The longer flaps will overlap each other.

  5. 5

    Seal the bottom by taping along the seam.

  6. 6

    Repeat the same process to the top flaps after your product has been packed inside the box.

  7. 7

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.

Box Style Guide

Five Panel Folder Box (0409)

One Piece Wrap

BOX STYLE0409

The Five Panel Folder Wrap Box is a versatile and durable packaging solution designed to provide optimal protection. Its five-panel folder design wraps snugly around products, making it particularly well-suited for long items such as golf clubs, or thin items like picture frames and mirrors. Constructed from high-quality corrugated material, this box ensures your items remain secure during transit.

0409 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓Securely wraps around your merchandise to ensure a snug fit
  • ✓Overlapping panels provide excellent protection
  • ✓Commonly used for long, thin or flat items that require edge and surface protection
  • ✓Requires tape to seal closed
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Machinery ComponentsFrames and MirrorsSporting EquipmentLong Product KitsFlat-packed Items
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Five Panel Folder boxes arrive flat and bundled.

  1. 1

    To assemble, start with the folding the corner panels at 90° angles.

  2. 2

    Then fold the the length flaps at 90° angles.

  3. 3

    Use tape or staples to secure the inner corner flaps to the sides.

  4. 4

    Once the base is assembled, pack your product inside.

  5. 5

    Fold the lid at 90° angles, and close over the base.

  6. 6

    Seal by taping along the seams at each side.

  7. 7

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.

Box Style Guide

Postal Mailer Box (0401)

One Piece Folder / Maltese Cross

BOX STYLE0401

The Postal Mailer Box is a single-piece packaging solution designed to securely wrap around and protect your items during transit. The extended flaps are scored, often at various heights, enabling them to wrap around and enclose the item securely within. Perfect for shipping thin items such as books, documents, and small electronics, this box offers excellent protection and a professional presentation. They require tape for secure closure.

0401 Dimensions With Box
✓
WHY CHOOSE THIS STYLE

Features & Benefits

  • ✓Contents are protected and do not shift during transit
  • ✓Saves space in inventory and reduces shipping costs due to its compact profile when flat
  • ✓Ideal for sending documents, presentations, catalogues and brochures
  • ✓Best suited to lighter products rather than heavy or bulky items
  • ✓Requires tape to seal closed
☆
RECOMMENDED APPLICATIONS

Commonly Used For

Flat or low-profile itemsPrinted MaterialsApparelGift Packs
01
STEP-BY-STEP GUIDE

Assembly Instructions

Quick & Easy Assembly

Postal Mailers arrive flat and bundled.

  1. 1

    To assemble fold along the pre-scored creases at 90° angles. Once your product is inside, seal the outside by taping along the seam. The box is now ready for use.

  2. 2

    Once your product is inside, seal the outside by taping along the seam.

  3. 3

    The box is now ready for use.

Download Assembly Instructions ↓
02
MEASURING YOUR BOX

Dimension Configuration

Boxes 24 cpb_product Custom Box Builder
DIMENSION FORMAT

Internal dimensions are measured in millimetres (mm) as Length × Width × Height.