What sizes of heavy-duty pallet boxes are available?

Boxes 24 offers heavy-duty pallet boxes in various sizes, including small (800 x 600 x 800mm), medium (1200 x 800 x 450mm), and large (1200 x 800 x 900mm).

Can I customise the pallet boxes with my company's branding?

Yes, Boxes 24 provides options for custom printing on pallet boxes, allowing you to add your company's branding and messaging.

Are the pallet boxes suitable for export and bulk shipping?

The premium pallet boxes are designed to meet the demands of bulk shipping and export needs, ensuring your goods are safeguarded throughout their journey.

What materials are used in the construction of the pallet boxes?

The pallet boxes are crafted from high-quality corrugated cardboard, providing durability and strength for heavy-duty storage and transportation.

Are the pallet boxes environmentally friendly?

Yes, Boxes 24 pallet boxes are 100% recyclable.

Heavy Duty Pallet Box Cap (2 Per Set) - 1165 x 1165 x 120mm - Custom Print - 1 Sided (Pack of 10) - Boxes 24

Heavy Duty Pallet Box Cap - 1165 x 1165 x 120mm - Custom Print - 1 Sided (Pack of 10)

Price Per Each: $15.60

Pack of 10 caps: $156.09

Shipping calculated at checkout.

Price Per Each: $15.60 +GST

Pack of 10 caps for $156.09 +GST

☑ Made To Order: Custom printed in 2 days!

⛟ Ships in 2 business days from WA

Our Heavy Duty Pallet Box Cap Printed Outside is the ultimate solution for your bulk shipping and export requirements. Customise this box with your logos, warnings and handling icons for safer stacking and ID.

Download Dieline PDF

100% Secure Checkout With:

Free 6 Pack of Paper Tape on Orders Over $500!

Click & Collect Available
Select local pick up at checkout to collect from:
BOXES 24 - Unit 1 & 2
21 Pedlar Circuit, Rockingham WA

Free Shipping WA Metro Over $300+

Backed by our Quality Guarantee

100+ Happy Businesses Just Like Yours

Product Description

The Heavy Duty Pallet Box Cap Printed Outside combines top protection with clear handling communication. Print orientation arrows, “Do Not Double Stack” warnings, or your logo on the kraft surface so your pallets are protected and properly managed from dock to delivery. Always used with Small Sleeves or Large Sleeves, it completes the modular shipper system.

Protect and Communicate

Mis-stacked or mishandled pallets are a major source of damage. The heavy duty pallet box cap printed outside reduces risks by making handling instructions unmissable. It’s lightweight, flat-packed for storage, quick to apply, and recyclable when finished with.

Benefits at a Glance

Printed cues – Logos, arrows and safety warnings on the top surface.
Top-layer protection – Reduces edge crush, strap marks and dust ingress.
Stack stability – Creates a safe, flat pallet surface.
System use – Designed for pallet sleeves only.
Eco-friendly – Recyclable fibre-based construction.

Related Options

Prefer plain kraft? See the Plain Pallet Box Cap. Add Pallet Pads for extra stability between layers.

Protect, stabilise and communicate - choose the Heavy Duty Pallet Box Cap Printed Outside.

Product Specifications

SKU: PAL-TRAY-1165-1165-120-CUST

Length: 1165mm

Width: 1165mm

Depth: 120mm

Print Type: Custom Print - 1 Sided

Board Grade: Double Wall

Colour: Brown

Durability: Heavy

Pack Quantity: 10 caps

Note: All sizes specified are internal dimensions. Product image is for illustrative purposes only. Wooden pallet and sleeve is not included.

Lead Times & Delivery

Lead Times

At Boxes 24, we offer a wide range of packaging solutions, including stocked products and custom-made orders.

Stock Boxes - dispatched next business day
Custom Printed Boxes - dispatched within 1-3 business days
Custom Boxes - dispatched within 5-7 business days

Please note: Lead times may occasionally vary during peak periods. If you require your order urgently, we recommend contacting our team prior to placing your order - we’ll do our best to accommodate your timeline.

Shipping Options

We deliver across Australia and internationally with reliable shipping partners.

We partner with Allied Expres and TGE for dependable nationwide delivery.

We also offer a Click & Collect option from our Perth facility - perfect if you’d prefer to pick up or arrange your own courier. We’ll notify you as soon as your order is ready for collection.

Delivery Costs

Shipping costs are calculated automatically at checkout, giving you full visibility of delivery fees before you complete your order.

Orders over $300 ship free to metro postcodes in Western Australia.
All other states, shipping charges are calculated at checkout.

For postcodes where applicable shipping charges apply please see our Shipping Policy.

Returns & Refunds

At Boxes 24, we manufacture with care and stand behind the quality of every box we deliver. If your order arrives damaged, faulty or doesn’t meet our manufacturing standards, we’ll make it right with a prompt replacement or resolution. Our quality guarantee ensures you can order with confidence.

If your order doesn’t meet the specifications, please notify Boxes 24. If a return is applicable, Boxes 24 will provide shipping labels for the return at no cost to you. Goods must be returned to Boxes 24 within 30 days

Need assistance selecting the right packaging? Our team is happy to help - get in touch for tailored recommendations.

Features of Pallet caps

Secure Closure for Pallet Boxes

Measuring 1165 x 1165 x 120mm, the caps are designed to fit standard pallet boxes, ensuring compatibility and ease of use.

Standardised Dimensions

Measuring 1165 x 1165 x 120mm, the caps are designed to fit standard pallet boxes, ensuring compatibility and ease of use.

Custom Print Capability

Option for one-sided custom printing allows for branding and easy identification of shipments.

Durable and Reusable Design

Constructed for repeated use, these caps offer a cost-effective solution for protecting palletised goods.

About Custom Printed Pallet caps

Our range of Pallet caps offers a perfect blend of convenience, versatility in size, and print customisation options tailored to meet your specific branding needs. At Boxes 24, there are no set-up costs, making it a hassle-free process from start to finish.

How do I order custom printed Pallet caps?

Choose your preferred Pallet caps from our range
Download the product dieline template
Upload completed artwork using upload button
Select quantity required and place order online
Alternatively, send us your completed artwork with your order reference number to salesorders@boxes24.com.au
We will custom print your Pallet caps with rapid order fulfilment

How do I prepare artwork?

General guidelines for artwork preparation are as follows:

Dieline Requirements:

Ensure the dieline is print side facing as per the template provided.
Maintain the dieline in a 1:1 ratio as per the template provided.

Bleed and Print Safe Area:

Include a 10mm bleed around all cut edges.
Keep all important artwork within the print-safe area, which is 10mm inside the scores/creases and cut edges.

File Format and Quality:

Artwork should be designed in vector format.
Recommended file formats for submission are Adobe Illustrator (.AI) or editable PDF.
Resolution: Minimum of 300 DPI.
Colour mode: CMYK. Pantone colours will be converted.
If raster images are used, ensure all images are embedded.
Outline all fonts to avoid any font-related issues.

See our full Print Specifications for a comprehensive guide.

For any further questions or assistance, feel free to contact our support team. We're here to help ensure your packaging looks perfect!

Where do I submit artwork?

You can upload your custom artwork to the product using the upload button before adding to the cart. If you need time to prepare artwork, you can place your order and later return your artwork files via email to salesorders@boxes24.com.au or send us a download link from your preferred file transfer partner.

Can you prepare artwork for me?

If you are unable to prepare high-resolution artwork, we can assist you. Simply order custom artwork preparation and submit your brief to us at salesorders@boxes24.com.au. We'll take care of the rest!

For any further questions or assistance, feel free to contact our support team. We're here to help ensure your packaging looks perfect!